>I keep getting the error "Insufficient disk space to write to file"...
>
>The file is 60 megs but I've got 5.5 gig free on the drive...
>
>Any ideas what could cause this?
>
>TIA

I think the old FPD stuff will have problems with ANYTHING over 4GB. You might try filling the disk with some stuff to bring the free space below 4GB, and trying it again as a test.