>Have run across this before at other client sites and have read many thread here before about the problematic HP drivers. Have a site that has a HP 5s and it always give the windows Print to File form when printing a report. Can not remember now what is a good standard HP driver to use.

As Barbara said, often using an established driver from one version back (4, in your case) works, though you may lose some "features" from the newer driver, so you might want to test it a little...also, check the HP site for driver upgrades, once or twice I've found it useful...