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>>Build an out-of-proc server (EXE) that handles the reporting.
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>Craig, he said he built it an EXE. Do you mean single instance EXE? Didn't they strip UI functionalities from the mtdll?

DOH! I missed that. Using an EXE is the way to do this. But, it shouldn't be marked for unattended execution. I would call the EXE from a DLL, not directly from the web page.