Bruce,
That big with PACKing VCXes? You might on a copy of the project in another folder doing a REPLACE ALL METHODS with "" for the classlibs and forms and see if that cuts the size way back, because all of your method code text is buried inside the EXE. VFP3 shipped with the BUILDAPP utility that could strip the source code out.
>Our current app's EXE is over 4 MB and still growing, it may reach 5 before all is said and done. We do netsetups, so that aspect is not a problem. But are there any other potential problems with this size, related to RAM? All users will be Win95 with data on NTServer...