How fast does the same report take with SET REPORTB 80? - one page after another at printer speed
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Have you tried printing to a local printer connected directly to the computer? Just for comparison purposes. - I don't have that luxury
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Does your report contain graphics? - only the line object from the report controls
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If so, is it possible to try the report with lower-resolution images to see if there is a change in printing speed?
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How much RAM does the computer have? Can you try the report on a range of machines to see if there is a correlation? - I have one of the newest desktops in the building - spooling should make this moot